Complete Small Skid Biodiesel Plants
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The 55 Packaged Processor System. It comes with a 600 micron WVO pre-filter, 84 gallon cone bottom stainless steel reaction tank and 84 gallon holding/storage tank with integrated Amberlite dry wash cell, 1 micron final filter and maintenance access covers w/gasket, 15 gallon HDPE methyl/oxide mixing tank all mounted on a heavy duty steel stand. Every kit comes with an installed 110VAC 12 GPM oil mixing & glycerin removal/dry wash transfer pump, 110VAC high speed methoxide prop mixer with stainless steel shaft and 3-blade prop, 110VAC fuel transfer pump, pneumatic methanol/methyl-oxide pump, internal 220VAC heater, 220VAC flash separator/heater, methanol recovery condenser, visual level indication gage's, solid state low liquid level controls, nema-12 control panel, vacuum breaker, pressure relief valve, 88 lb Amberlyte charge, removable man-way cover for routine maintenance and cleaning of reactor, the reactor is insulated with 1/4" high density ceramic fiber insulation and wrapped with a aluminum cover. The unit control panel features a 4.5 inch color touch screen with visual operating aids and instructions with step-by-step directions for use
$ 20,000.00
$ 2,000.00 additional for the PLC Controlled Automation
Dimensions: | The 55 is 66"w x 26"d x 79"h. The 275 is 99"w x 48"d x 98"h. Overall height adjustable +/- 2” |
Weight: | The 55 is aprox 900 Lbs. (empty). The 275 is aprox 1800 Lbs. (empty). |
Capacity: | The 55 is = 55 gals. oil The 275 is = 275 gals. oil |
Construction: | Reactor Vessels TIG welded 304 stainless steel body and support legs Dry Wash Vessels TIG welded carbon steel body and support legs Painted heavy duty carbon steel stands and bases. |
Piping: | Carbon & Stainless Steel |
Electrical: | 110/230 VAC / 20/20Amp Circuit. |
Controls: | Automatic mode controlled by PLC and color touch screen; Start button initiates automated process, human interaction required for each of six steps of process; Manual glycerin and fuel transfer modes require Human action. |
Reaction Method: | Base Base/Base Acid-catalyzed esterification of free fatty acids followed by base-catalyzed transesterification of triglycerides. Titration is necessary for all methods. |
Wash Method: | Dry Wash with Amberlite; Absolutely no water used. |
Batch Time: | Reaction Time - 1.5 hrs; Settling Time - 2 hrs; Dry Wash/Methanol Recovery - 3 hrs (Depending on Reaction Method Selected) |
Total Process Time: | Approx. 7 hours start to finish. |
For more pictures of the 55 Package system click here
The 275 Packaged Processor System. It comes with a 600 micron WVO pre-filter, 330 gallon cone bottom stainless steel reaction tank and 290 gallon holding/storage tank with integrated Amberlite dry wash cell, 1 micron final filter and maintenance access covers w/gasket, 80 gallon HDPE methyl/oxide mixing tank all mounted on a heavy duty steel stand. Every kit comes with an installed 220VAC 35 GPM oil mixing & dry wash transfer pump, 220VAC high speed methoxide prop mixer with stainless steel shaft and 3-blade prop, 110VAC glycerin removal pump, 110VAC fuel transfer pump, pneumatic methanol/methyl-oxide pump, internal 220VAC heaters, 220VAC flash separator/heater, methanol recovery condenser, visual level indication gage's, solid state low liquid level controls, nema-12 control panel, vacuum breaker, pressure relief valve, 264 lb Amberlyte charge, removable man-way cover for routine maintenance and cleaning of reactor, the reactor is insulated with 1/4" high density ceramic fiber insulation and wrapped with a aluminum cover. The unit control panel features a 4.5 inch color touch screen with visual operating aids and instructions with step-by-step directions for use.
$ 48,000.00
$ 2,000.00 additional for the PLC Controlled Automation
Dimensions: | The 275 is 99"w x 48"d x 98"h. Overall height adjustable +/- 2” |
Weight: | aprox 1800 Lbs. (empty). |
Capacity: | The 275 = 275 gals. oil |
Construction: | Reactor Vessels TIG welded 304 stainless steel body and support legs Dry Wash Vessels TIG welded carbon steel body and support legs Painted heavy duty carbon steel stands and bases. |
Piping: | Carbon & Stainless Steel |
Electrical: | 110/230 VAC / 20/20Amp Circuit. |
Controls: | Automatic mode controlled by PLC and color touch screen; Start button initiates automated process, human interaction required for each of six steps of process; Manual glycerin and fuel transfer modes require Human action. |
Reaction Method: | Base Base/Base Acid-catalyzed esterification of free fatty acids followed by base-catalyzed transesterification of triglycerides. Titration is necessary for all methods. |
Wash Method: | Dry Wash with Amberlite; Absolutely no water used. |
Batch Time: | Reaction Time - 1.5 hrs; Settling Time - 2 hrs; Dry Wash/Methanol Recovery - 3 hrs (Depending on Reaction Method Selected) |
Total Process Time: | Approx. 7 hours start to finish. |
Note: Although you can dewater W.V.O in the reactor vessel. To get a shorter process time and the highest conversion possible we recommend that you either build a separate dewatering tank or purchase one from us.
Note: Unit does not include WVO supply pump, you must either provide your own or purchase separately.
For more pictures of the 275 Package system Click Here
55 De-Watering- 64 Gallon cone bottom De-Watering Tank on heavy duty welded steel stand with installed control panel with on/off switch, thermostat and indicator light, internal stainless steel 110 VAC 1575W heater, lid, liquid level safety switch, temperature indicator and visual level gage. Insulated with 1/4" ceramic fiber high density insulation with aluminum cover. This system will heat 55 gallon of WVO to 180 degrees F.
$ 5,200.00
275 De-Watering- 300 Gallon capacity cone bottom carbon steel De-Watering Tank on heavy duty welded steel stand with integral control panel containing on/off switch, thermostat and mode indication lamps, temperature control/indicator, visual level gage, solid-state electronic Liquid Level Control. Three each internal stainless steel SCR controlled 220VAC 2250W heaters. Top lid w/condensation drain. Unit is insulated with 1/2" ceramic fiber high density insulation with aluminum cover. This system will heat 275 gallon of WVO to 180 degrees F.
$ 15,150.00