Biodiesel Processors
The key to any successful biodiesel business is the quality of the biodiesel and the amount of biodiesel produced per liter/gallon of vegetable oil. In both of these areas the Biodiesel Experts International range of processors simply excels. They can literally pay for themselves.
These processors will convert up to 7% more vegetable oil to biodiesel than other processors. What does that mean? Simple, More biodiesel from your feedstock, less waste, more profits for your business. The difference between success and failure.
Quality biodiesel is a must for your business, which means ASTM or EN14214 standard biodiesel. It is IMPOSSIBLE to achieve this with poor quality feedstock, but with the right quality and proper procedures in place our biodiesel processors will achieve it with ease.
The biodiesel industry is a new industry that is creating new entrepreneurs worldwide on a daily basis, but it is not a business without problems. Biodiesel Experts International is proud of the support it offers clients, and with units installed at over 140 sites worldwide you can be sure we have the experience to assist your biodiesel operation.
Our range of processors starts at 220 liters (52 USG) per batch, and grows right up to 3200 liters (850 USG) per batch. Want more than this? Simple, Our unique modular system allows you to add capacity when you need it. Our processors grow with your business; you simple add another “production line” to your factory. Want full automation? Easy, Ask for PLC control. Whatever your biodiesel needs, Biodiesel Experts International has the experience and skills to help.
Quality biodiesel processors at sensible prices
All processors have the following characteristics of operation:
• Up to 99% conversion from vegetable Oil to biodiesel
• “Fast breeder” processors make biodiesel in under 60 minutes
• Reduced methanol usage over all competition
• ATSM capable*
• EN14214 capable*
• Processes all known sources of biodiesel feedstock, including canola, coconut, Jatropha, algae, tallow etc.
• Easy to install methanol vapor recovery system
• Up to 10 year warranty
• Made in Germany
• CE / ATEX / UL compliance
· REQUIRES ADDITIONAL EQUIPMENT FOR WASHING BIODIESEL AND IS SUBJECT TO FEEDSTOCK LIMITATIONS.
BACKGROUND
Transesterification of vegetable oils by means of an alcoholisis results in GLYCEROL and fatty acid alkyl esters, commonly known as BIODIESEL. Our BIO processing units have been designed for the specific purpose of transesterifying vegetable oils through alcoholisis, using our improved biodiesel process protocol.
Our Biodiesel units improve on the commonly used process by incorporating high temperature, slight pressure, and a proprietary mixer. No standard process can even come close to achieving the quality and production levels that our enhanced process achieves.
DESCRIPTION
Our biodiesel units operate under pressure, are electrically heated, have a proprietary mixer, and make great biodiesel in approximately one hour. Pressure and temperature controls are provided. There are numerous safety devices on the machines, and they are designed with ATEX (European Union explosion proof regulations) in mind.
Construction is in top quality stainless steel. Construction complies with CE standards for industrial and ambient safety and is of the highest standards.
Our biodiesel units do not generate effluents. They are sealed, and methanol fumes are vented or recovered with our optional Methanol recovery unit.
ALL MACHINES ARE CONSTRUCTED AND TESTED TO UK AND EC STANDARDS.
Please remember though you will be dealing with some dangerous chemicals.
SAFETY IS ALWAYS YOUR NUMBER ONE CONCERN.
CONTROLS AND INSTRUMENTATION
Methanol and vegetable oil are fed into the unit through separate circuits with dedicated valves. The fill level is controlled by a fuel measurement meter. Caustic soda is fed into the unit through a separate wide mouth valve. Many people prefer to purchase a separate Methoxide mixer, and of course Biodiesel Experts International supplies these units.
The biodiesel reaction itself is precisely controlled by a digital thermometer.
Our biodiesel units have MINIMAL PLASTIC and no PTFE joints. Construction is 99% stainless steel. We are so confident in our quality we offer a 10 year defect free guarantee on the stainless steel components of the reactor.
The Biodiesel Experts International biodiesel reactors are designed for safety and designed to last a minimum of twenty years with minimal maintenance. An annual safety check is recommended, and the comprehensive operations manual is designed to make making biodiesel safe, simple, and effective.
OPERATION
Methanol is fed into the unit, and the mixer is started then the catalyst is then added.
Once the Methoxide is ready, the oil is fed into the unit. Venting is closed off and temperature is applied.
Once the blending cycle is complete, pressure is maintained during the settling of the glycerol and the esters. The process of making the biodiesel is over after approx. 60 minutes.
Now you have to wait for the settling process to take place this “phase separation” makes sure that the glycerol and biodiesel are clearly separated. The settling process can take place either a dedicated settling vessel or with one of our unique high speed centrifuges. All our processors can be easily emptied in under 5 minutes by selecting an appropriately sized pump.
If all the parameters are met for the reactor you can make one batch of biodiesel every hour of the day.
The Biodiesel Experts International method of making biodiesel is incredibly efficient with conversion ratios of over 98.5% being common to our users across the globe. This means if you put in 100 liters of vegetable oil, you will get out 98.5 liters of biodiesel. We have never seen any other machine of this class that comes close.
The machine can use many different type of feedstock: waste cooking oil, palm oil (RBD/OLEIN), soy, cotton, Jatropha and rape seed are feedstock’s that have been tried and tested. We have also tested the machines with ethanol, and again the results were excellent.
BIODIESEL CENTRIFUGES
Specifically designed for the biodiesel production market. Liquid to liquid separation for biodiesel and glycerin, and biodiesel and wash water. Centrifuges drastically speed up the process of making biodiesel. No settling of your end product, simply centrifuge to ensure your biodiesel is as glycerin free as it would be with 24 hours settling in a matter of seconds. These units create up to 40,000 times the effect of gravity whilst still being very simple to operate, cost effective to buy and cheap to run.
BIODIESEL WASHING
Washing biodiesel is an essential part of the process. There are two main ways of washing biodiesel, and Biodiesel Experts International supplies equipment to support them both.
WATER WASH.
Simple and effective, water washing is the de-facto standard in many operations. Drawbacks include the cost of water adds a higher requirement for drying the biodiesel.
DRY WASH.
Dry washing biodiesel has
2 main methods, using either adsorbent powder or an ion exchange resin. Both of these methods have advantages and disadvantages,
When helping you make you’re washing method selection, our trained biodiesel experts will make sure that your needs, both environmental and economic are met. We will then work with you to make sure your solution is implemented effectively.
Water wash or dry wash, we have the right equipment for the job.
BIODIESEL FILTRATION UNITS
Produce EN14214 / ASTM Biodiesel with ease. Producing clean fuel within the established standards will ensure your engines will run for longer and potential warranty claims are neutralized. The Biodiesel Experts International biodiesel filters are fitted with SDFC-K filters that are specifically designed to work with biodiesel.
These filters can remove dirt down to ONE micron and up to 1600mL of water per element. The Biodiesel Experts International biodiesel filtration system will filter up to 3000L per hour. It is designed to work in a multi-pass off line situation i.e. after washing the biodiesel and after adequate settling processes.
This biodiesel filter is rated for continual use and can be left to filter the storage tank to allow the SDFC-K to really get to work! The magnificent units should be considered almost essential for any commercial producer. Eliminate water and impurities in your final product.
BIODIESEL FEEDSTOCKS
Biodiesel Experts International as invested heavily in making sure that our machines can process every feedstock we have seen.
So far we have processed: rapeseed, canola, soy, coconut, tallow, algae, used cooking oils, palm olein, RBD palm, cotton oil, Jatropha, white grease, chicken fat, yellow grease etc.
In addition to investment in machinery, we also work closely to those who invest in the feedstock’s themselves, with their own algae racetracks and jatropha plantations.
This investment ensures that not only will our biodiesel equipment remain at the top of the tree, but the feedstock will be made available to our clients at preferential rates as it comes on stream.
Below is a very simplistic flow diagram of different ways to set up your plant. Biodiesel Experts International is not limited to this diagram. We provide an array of different configurations and technology. Please contact us so we can set up a plant to YOUR specifications and equipment needs from 100 gallons a day to over 30 million gallons a year.
